Refractory Coating Material

Refracoat a special refractory coating material specially meant for protection of linings-Fire Bricks, Monolithic, Castables, Ceramic Blankets and Shells in Furnaces, Boilers and various high temperature vessels. It is Characterised by a high content of Zirconia (as 67% ZiO2) which imparts extremely high resistance to aggressive environments typically encountered at high temperature. Refracoat has a better adhesion even at low temperature than most other conventional Zirconia based coating material.

Refractory coating material

Main Application:

• Reduce the effect of Thermal shock and to eliminate surface cracking phenomena, protect Refractories against aggressive effects of fuel oil, Gases and solid fuels.
• Provide Gas tight surface and reduce energy losses.
• Reduce slag adhesion.
• Increase in working life of Furnace.
• Reduce cost of maintenance shutdown.
• Reduces fuel consumption.

Protection to Refractory linings

• Fire Bricks.
• Castables
• Ramming Masses
• Ceramic Blanket & Modules
• Plastics and Steel Shells in variety of Furnaces
• Boilers and High Temperature Vessels.
  

Application

• Refracoat-Z mixed with clean tap water form a smooth paste.
• Add required water to adjust the consistency of the mix to suit Brushing, Trowelling or Spray applications.
• Quantity required is apprx. 4.6 Kgs. per Sq.Mtr. at 1.5mm thickness.

Typical Properties of Refracoat-Z

Packing : 50 Kgs. in air tight drums

Drying : - The coating must be allowed to air dry for a minimum of 12 hours.

Firing : Raise firing temperature as slowly and evenly as possible typically at 25oC per hour until 125oC is reached. Thereafter for Refracoat-Z, the furnace may be heated to its working temperature as usual.

Industries covered

• Aluminium

• Brass and other non ferrous

• Ceramic and Potteries

• Chemicals and Fertilizers

• Cement

• Iron and Steel

• Refineries and Petrochemicals

• Boilers & Furnaces.